Engineering and Design

Our Engineering and Design capability for recertification and accreditation of explosion-protected electrical equipment includes a rigorous and standards-compliant process to ensure the safe and continued use of instruments in Group I (coal mining) hazardous areas under the IECEx Scheme and AS/NZS 3800.

Key Inclusions:

Assessment of Existing Equipment

Detailed inspection and review of equipment to determine if it conforms to original certification conditions.

Identification of any modifications, wear, or non-conformities impacting compliance.

Design Review and Engineering Analysis

Verification that design documentation (drawings, specifications, materials) aligns with applicable IECEx standards (e.g. IEC 60079 series) and AS/NZS 3800.

Engineering assessment of any required modifications, repairs, or upgrades to restore or maintain certification.

Risk assessment in accordance with AS/NZS ISO 31000 and coal mining-specific hazard criteria.

Repair and Modification Plans

Development of detailed engineering plans for compliant repair or modification of flameproof, intrinsic safety, or other types of protection.

Use of certified components and adherence to original design intent or accepted equivalence.

Compliance with AS/NZS 3800 (Repair and Overhaul Standard)

Implementation of compliant repair practices and documentation according to AS/NZS 3800 requirements.

All work is performed within certified overhaul facilities (e.g. with IECEx Service Facility Certification).

Revalidation and Testing

Execution of tests (e.g. flameproof integrity, insulation resistance) as per original certification requirements.

Compilation of test results for inclusion in recertification documentation.

Documentation and Traceability

Preparation of full engineering dossier including updated drawings, test reports, conformity assessments, and service records.

Ensuring traceability of components and work completed for audit purposes.

Submission for Recertification

Liaison with IECEx Certification Bodies (ExCBs) and Australian authorities (e.g. Resources Regulator, Queensland Mines Inspectorate) for formal review and re-certification approval.

Ensuring compliance with regulatory obligations under Australian or International Coal Mining Health and Safety Regulations.